Kuratidza maitiro epamusoro-soro ekuputira simbi mukati memota! Resin yeEver Ray inogadzira sisitimu yekudzivirira katatu B
Munyaya ye vacuum electroplating primer, Ever Ray yakapa fomura yekubudirira: difunctional polyurethane acrylate 13%; difunctional polycarbonate acrylic resin 12%; tetrafunctional polyester acrylate 13%; trifunctional monomer TMPTA 12%; polyether modified polydimethylsiloxane 0.1%; photosensitizer 3.5%; solvent 46.4%2.
Fomura iyi yakabatana kuburikidza ne photocuring polymerization, zvichiita kuti UV-curing coating ive yakapfava uye yakazara pamusoro, plating yakanaka, interlayer inonamira yakasimba, uye inodzivirira mvura zvakanyanya.
Mhedzisiro yebvunzo inoratidza kuti primer inogona kusangana nezvinodiwa zveVolkswagen zvekuyedza hydrolysis: mushure memaawa makumi manomwe nemaviri ekuyedza munzvimbo inopisa uye ine hunyoro ye90℃ ne95% RH, mamiriro epamusoro pechigadzirwa apera uye bvunzo yekunamatira inokodzera.
Patent ye "A light-curing polymer resin material inodzivirira simbi wool" yakashandiswa naEver Ray muna Mbudzi 2024 yakasundidzira mashandiro etopcoat pakukwirira kutsva1. Iyi tekinoroji inoshandisa modified silane coupling agents kugadzirisa nano zirconium oxide nemakemikari, kuunza mapoka akawanda anoshanda pamusoro pe nanoparticles, uye inovandudza zvakanyanya mashandiro akazara ezvigadzirwa zve resin.
Maitiro akazara ekurapa kaviri
Maitiro ese ekugadzira vacuum plating coating yezvikamu zvemukati memotokari anosanganisira matanho akawanda akajeka:
Danho rekugadzirisa pamusoro: Chekutanga, chenesa, bvisa guruva woomesa pamusoro pechinhu chacho kuti uve nechokwadi chekuti pasi pechinhu chacho pakachena. Wobva wabvisa magetsi asingachinji kuti usakanganise kupfapfaidza kunotevera.
Danho rekuvaka primer: Pfapfaidza primer ye electroplating ye vacuum zvakananga pamusoro pepurasitiki (kunyanya PC, ABS, PC+ABS, nezvimwewo). Mushure mekupfapfaidza, simbisa primer ne UV curing kana kubheka nekupisa kwakaderera.
Danho rekuputira vacuum: Munzvimbo isina vacuum, tekinoroji yekuputira magnetron kana resistance evaporation inoshandiswa kuisa maatomu esimbi pamusoro pe primer kuti igadzire simbi. Midziyo yemazuva ano inosanganisa tekinoroji yekuputira magnetron uye tekinoroji yekuputira vacuum kuti ivandudze kunaka uye kushanda zvakanaka kwependi.
Kuputira kwepakati nepamusoro pembatya: Midcoat inopfapfaidzwa pasimbi kuti iite ruvara rwayo, uye pakupedzisira inoiswa topcoat isingapfeki. Mushure mekunge topcoat yapora, jira rinodzivirira rinoumbwa kuti ridzivise kupfekwa uye ngura mukushandiswa kwezuva nezuva.
Mukati mekuita uku, dhizaini yemidziyo uye nzira yekutenderedza workpiece zvakakosha pakuita kuti coating ive yakafanana. Midziyo yemazuva ano inoshandisa 6-axis/8-axis/9-axis orbital system, uye variable frequency stepless speed regulation inoita kuti coating ive yakaenzana pamakona ese.
Tarisiro yeMusika uye Nyaya dzeKushandisa
Musika wekugadzira mapurasitiki emukati memotokari uri kutanga nguva yekukura nekukurumidza. Nekufarirwa kwemotokari itsva dzine simba, zvinodiwa nevatengi kuti vanzwisise tekinoroji uye kushongedza mukati memotokari zviri kuramba zvichiwedzera. Maitiro ekugadzira mapurasitiki emagetsi anogona kuwedzera zvinhu zvesimbi mukati memotokari, kusimudzira magadzirirwo uye kuravira, uye kugadzira tekinoroji yemazuva ano uye hupfumi.
Zvigadzirwa zveEver Ray zvave zvichishandiswa zvakanyanya muzvikamu zvakasiyana-siyana zvemukati memotokari, zvinosanganisira magiya ekudzora, mhete dzekushongedza dzedhiraivha, macontrol panels, zvikamu zvekushongedza zvepakati pekonsoli, mibato yemabhureki emaoko uye mashift levers, nezvimwewo. Zvikamu izvi zvine simbi yakawanda kuburikidza ne vacuum plating, iyo inovandudza kunyaradzwa kwekutyaira uye mhedzisiro yekuona.
Mushure mekunge kambani inozivikanwa yemotokari yatanga kushandisa sisitimu yeEver Ray resin, kuramba kutsvuka kwezvikamu zvemukati kwakawedzera ne50%, uye hupenyu hwekushanda hwakawedzerwa nemakore anopfuura matatu. Mutungamiriri wekugadzira kambani iyi akati: "Magadzirirwo esimbi asina kusimba ave mutauro unozivikanwa wekugadzira mota dzedu itsva dzemagetsi."
Ever Ray yakagadzira hukama hwekushanda pamwe chete kwenguva refu nemayunivhesiti akadai seWuyi University School of Chemical Engineering neJiangmen Vocational and Technical College, uye yakagadzira nzvimbo yekutsvagisa nekusimudzira muJiangmen Health Research Institute kuona kuti zvigadzirwa netekinoroji zvekambani zvinogara zviri pamberi peindasitiri yekurapa nemwaranzi yeUV.
Kambani iyi parizvino ine mapatent mapfumbamwe ekugadzira zvinhu zvitsva uye yakagamuchirwa neGuangdong Provincial Department of Industry se "bhizinesi diki nerepakati nepakati" uye "bhizinesi diki nerepakati nepakati rakasiyana-siyana". Kubudirira uku kuri kutungamira kukura kwetekinoroji yekuputira mukati memotokari kuenda kunzira isingakuvadzi nharaunda uye inoshanda zvakanyanya.
